Quality

Quality Control Plan of Production Workshop
--. Blanking: the operator must try out the incoming raw materials in small batches, and only after the trial is qualified can they be formally put into production
Production use. During the production process, it is necessary to spot check the qualification of materials in several molds, mainly through hydraulic channel tensile test
Check whether there is a problem with the material itself (the broken skin is too hard, too soft, and the crow's feet are uneven in thickness, etc.), and report the problem to the team leader or management personnel for handling. In case of material problems flowing into the next process, the punishment regulations formulated by the company must be accepted.
Two hydraulic pressure and one hydraulic pressure: during the production process, the materials must be checked for several times. If two pieces of materials are damaged consecutively, the production cannot continue, and the team leader shall be reported to deal with it in a timely manner. Carefully check whether the products have mold machinery of the material itself. The material gap is too large, and the material is abraded, or it is due to its own reasons (such as the problem that the stretching lines are not wiped and the pressure is not adjusted properly). Mainly supervise whether there are problems in the materials and report them in time. Reward if material problems are found. If it flows into the next process due to its own reasons, it must accept the company's punishment regulations.
Three hydraulic pressure 3=channel: mainly check whether there are stretch lines, perforation and other phenomena in the products produced by - channel, and whether the products are damaged by human. The operation itself must also be carefully checked. Ensure that there is no problem or hidden danger in the process to flow to the next process. Reward for finding various problems in hydraulic pressure channel. If the appealed product is allowed to flow into the next process, it must be punished.
Fourth trimming: check whether one pass of blanking hydraulic pressure is malfeasant. Failure to check out the problems of various materials and themselves. Rewards can be obtained if various situations are reported, and punishment must be accepted if no information is found to flow into the next I sequence.
Five hemming: In addition to doing our own work well, we must supervise various phenomena that are not conducive to the product caused by human activities and mold mechanical materials that cannot be detected by the blanking hydraulic one or two trimming. Regulations on Punishment for Dereliction of Duty
The products must be checked in strict accordance with the company's standards to find out the problems in the materials. After receiving and polishing, it is found that the number of times exceeds% of the standard, which cannot be discarded at will, and can only be handled with the consent of the supervisor. The polishing team leader shall notify the quality supervisor, the production team leader and the mold team leader to jointly inspect Discussion and research; Make sure that no class problems occur next time. The group leader shall notify the operator to watch which I sequence has problems, and educate or punish the operator according to the seriousness of the case.
The team leader and the quality supervisor must check the production of each process from time to time. The team leader can report to the supervisor for changing his/her job if he/she can solve the problems that affect the product but cannot solve them independently after checking that the same person has had product quality problems for many times. Those who cause serious losses to the company will be held accountable and dismissed
No matter in which production process quality problems are found, only the previous process will be held accountable, not the person directly responsible. For example, if a stretch mark is found in the curling, only the responsibility of trimming will be recognized and punishment will be given. Because the trimming staff didn't check.
For the time lost in quality inspection, the company decides to compensate employees by giving bonuses and increasing the unit price of workpieces. Blanking - hydraulic pressure - one channel, two hydraulic channels, one - trimming one - crimping one - polishing - blanking
Chain quality management mode in production workshop
The previous process is the next process, and the next I sequence is the previous process. Employees at all posts need to strictly control the work of their own posts. At the same time, it shall be carefully checked before this process starts Whether there are product quality problems in the previous process and the hidden dangers that cause product quality problems. In case of product quality problems, the personnel in the previous process shall bear the direct losses, and shall be fined according to the regulations. The relevant personnel who find the problems shall be rewarded (the quality supervisor, the team leader and other management personnel shall not be included in the reward system). The team leader and the quality supervisor shall bear joint and several liabilities, and shall be punished according to the proportion of --. In case of multiple quality accidents in a month, the direct personnel shall be dismissed. In case of multiple quality problems in a group, the group leader and relevant operators shall be dismissed. If the customer complains about the quality problem, which causes heavy losses to the company, and it is impossible to find out which department, which group, and which process are responsible for the fault, the entire workshop shall bear all losses collectively.